
Dynamic Gantry Error Compensation
Blend Motion Program Download & Multi-Tasking
Position / Velocity / Acceleration vs.Time
Point-Table mixed Motion & I/O Control
Position / Speed Override
Electronic-Gearing
High-Speed Position Comparison & Trigger Output
X2
X1
Y
Gantry control with dynamic error compensation is part of the real-time
feature of the PCI-8254/8258/8253/8256, providing superior control of
large stage movement in TFT/LCD, PCB, and machine tool industries.
To ensure smooth movement along the path, the PCI-8254/8258/8253/8256
incorporate blend motion which looks several points ahead and combines
splining motion for continuous and smooth velocity movement. If more than
one move is specified in succession with no pause in between, the first
movement will blend into the second with the same type of controlled
acceleration as is done to and from a stop.
The PCI-8254/8258/8253/8256 provides point-table moving to execute
continuous motion. Each axis supports more than 5,000 buffers with a
POINT INDEX to monitor the motion and movement status. The point table
also supports mixed motion and I/O operations where the I/O can triggered
by a “motion done” status or motion can be triggered by an I/O input signal.
PCI-8254/8258/8253/8256 allow position / speed change at any time
regardless if motion is accelerating, decelerating or constant. The next
position in the forward or backward direction can be easily and flexibly
overridden.
The PCI-8254/8258/8253/8256 controllers support slaving any axis or axes
to a master. Moving the master axis will cause the slave to move based on the
specified slave ratio. The optimal position of the slave axis is calculated by
multiplying the optimal position of the master by the gearing ratio of the slave.
The PCI-8254/8258/8253/8256 provide higher motion control performance
by a fast encoder input frequency up to 20 MHz and also provide
hardware-based high-speed position comparison and trigger output speed
of up to 1 MHz, ideal for AOI applications.
In the most “Pick & Place” applications, optimized throughput through
an S-curve profile is often required. The S-curve profile eliminates
possible overshooting, otherwise the part could be damaged when it
comes into contact with the substrate. The PCI-8254/8258/8253/8256
provide Scurves with different degrees of smooth velocities.
Positioning backward Change to Higher speed
New speed
Original
speed
Master Axis
Transmission module
Gear
Slave Axis 1 Slave Axis 2
P1
P2
P3
P4
X
0
1
2
Y
Z
Voltage
Voltage
Velocity
V
XL
V
XL
X
i
Velocity
X
0
Y
0
UX
eX
PID
Trajecto y
Command
S
S
S
PID S
Optimal
synchronizing
controller
V
T
1 2 3 4 5 6
CCD
Camera
Trigger Output
In many fabrication applications, interrupted path trajectory can damage
substrates or workpieces, and multiple axes must be managed.
The PCI-8254/58 provide program download and execute up to 8 simultaneous
tasks, while automatically controlling all onboard I/O and generate motion
trajectories, and can even be deployed as a standalone controller.
Task 1 Task 8
~
IF(P1>10)M1 1
IF(M1 0 AND M12! 0)M2 1 M3 1
IF(M1 0)P1 P1-1
ELSE P1 P1+1
IF(M11 0)
P1 1000*SIN(P5)
X(P1)
P10 0
ENDIF
IF(P1<0 OR P2!<0)
AND(P50 1)
ELSE
P10 1
ENDIF
1
2
3
4
5
6
7
8
9
10
11
Real-time
Distributed
I/O
Fanless
Embedded
Computers
6-10
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